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WARN 89120 ZEON™ 12 Winch with 80' Wire Rope and Roller Fairlead

Catalog #: 92136.0204
WARN Part #: 89120
Description
The next generation of winches is here: WARN® ZEON™. With a modern rugged design, upgraded internal components, and increased performance and durability, ZEON™ is a new name from the most trusted name in winches. With a bold look and power to match, the ZEON™ is like nothing you've ever seen before. The WARN ZEON 12 is the new face of winching. Bolt one on, and you'll be ready for anything. A top choice for those with heavily-loaded off-road vehicles, the ZEON 12 features innovative design, increased performance and durability, steel rope, and a hefty 12,000 lb. single-line pulling capacity. The ZEON 12 is a pulling machine you can rely on to rescue you-or your buddies, from nearly anything. Convertible control pack can be attached to the winch or remotely mounted, allowing for various winch mounting options and looks (Relocation kit required for remote mounting and sold separately).
Details
  • Legendary WARN reliability and performance; 12,000 lb. (5443 kg) capacity, perfect for the bigger vehicles
  • Includes 80' of 3/8" steel rope
  • Unique exterior styling and symmetrical design give this winch a look that is advanced, capable, and strong
  • New-design planetary geartrain and series-wound motor deliver fast, quiet, and reliable pulling power
  • Satin-black powder-coated finish with stainless steel fasteners and clutch lever looks great and inhibits corrosion
  • Convertible control pack can be attached to the winch or remotely mounted, allowing for various winch mounting options and looks (Relocation kit required and sold separately)
  • Large diameter, aluminum winch drum reduces rope wear, is light weight, and has an integrated rope anchor for easy rope installation
  • Robust aluminum housing is durable and helps dissipate heat
  • Improved winch sealing to keep the elements out; IP68 rated
  • Contactor control for extreme reliability and weather resistance
  • Automatic mechanical cone brake holds the full-rated load and offers excellent control while winching
  • Ultra-durable rubberized corded remote with 12' lead
  • Backed by the WARN Limited Lifetime Warranty


ZEON™ 10 SPECS/PART NUMBERS
Part Numbers: PN 89120 (12V DC)
Rated Line Pull: 12000 lbs. (5443 kgs.) single-line
Motor: 12V DC, Series Wound™
Electrical Controls: Contactor
Remote Control: Remote switch, 12" (3.7m) Lead
Geartrain: 3-Stage Planetary
Gear Ratio: 216.1
Clutch (freespooling): Rotating Ring Gear
Brake: Automatic Mechanical Cone
Drum Diameter/Length: 3.15"/9.0" (6.4cm/23cm)
Weight (kit shipping): 98 lbs. (44 kgs.)
Wire Rope: 3/8" x 80' (9.52mm x24.38m)
Fairlead: Roller
Recommended Battery: 650 CCA for winching
Battery Leads: 2 gauge, 72" (1.83m)
Finish: Satin-black Powder coat
Warranty: Limited Lifetime

12V DC PERFORMANCE SPECS
Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
Pull by layer
layer/Lbs(Kgs.)
0 30 (9.4) 50 amps 1/12000(5440)
2000(910) 13.4 (4.1) 128 amps 2/9894(4488)
4000(1810) 10.1 (3.1) 196 amps 3/8117 (3682)
6000(2720) 7.9 (2.4) 257 amps 4/7324 (3322)
8000(3630) 6.1 (1.8) 316 amps 5/6484 (2941)
10000(4540) 4.5 (1.4) 375 amps
12000(5440) 3.1 (0.9) 438 amps

Above performance specs are based on first layer of drum

Winch Dimensions: 
Integrated configuration 24.25" L. x 7.15" D. x 10.52" H.
(615.9mm L. x 181.6mm D. x 267.1mm H.)
Low-profile configuration 24.25" L. x 7.84" D. x 10.52" H.
(615.9mm L. x 181.6mm D. x 199.02mm H.)
Mounting Bolt Pattern: 10.0" x 4.5"
(254mm x 114.3mm)

Installation Notes
Installation Difficulty:
Level 2Intermediate
Installation Time: Less than an hour
Parts Included

Zeon™ Winch
Control Pack
80' of 3/8" (9.52mm x 24.38m) diameter wire rope with Hook
Roller Fairlead
Remote control with 12' (3.7m) lead

Warranty
Limited Lifetime Mechanical Warranty & 7 Year Electrical Warranty
  • Line Length: 80 ft
  • Line Pull: 12,000 lbs
  • Max Line Speed: 30 ft/min
  • Current Draw: 375 amps
  • Remote: Wired
  • Intended Usage: Frequent
  • Solenoid: Integrated
  • Line Type: Steel Cable
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