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WARN 91801 PowerPlant 12

Catalog #: 92101.0103
WARN Part #: 91801
The new WARN® PowerPlant™ 9.5 and PowerPlant 12 combine a powerful winch with a high-performance air compressor for the ultimate vehicle-mounted multi tool. The PowerPlant 9.5 has a pulling capacity of 9,500 lbs.; the PowerPlant 12 will pull 12,000 lbs. Both models are equipped with a powerful air compressor that can air up four 35” tires in eight minutes and even run air tools. With new additions such as stainless steel fasteners, a new pressure switch, a revised contactor, and a new hose and accessories, the PowerPlant is better than ever.
  • Series-wound motor with thermal protection shutoff switch.
  • Three-stage planetary gear train for smooth, efficient operation.
  • Extreme duty winch sealing for superior water resistance.
  • Stainless steel fasteners for exceptional corrosion protection.
  • Wire rope with roller fairlead (80’ of 3/8” for PowerPlant 12).
  • Mechanical brake for reliable operator control while winching.
  • Improved contactor control for great reliability and long duty cycles.
  • Pressure switch limits maximum/minimum air pressure in reservoir.
  • Intercooler/air reservoir reduces compressed air temperature. Half-gallon air reservoir helps even airflow.
  • High-output air compressor delivers 5 CFM @ 90 PSI; maximum air pressure is 100 PSI.
  • Air outlet/hose connection works with quick-connect couplers.
  • Hand-held control for operation of both winch and compressor. LED provides feedback on motor temperature.
  • Accessory kit includes new, more durable and flexible 20’ (6.1m) air hose; quick-connect couplers; WARN-branded tire pressure gauge and dual air chuck; and sturdy carry bag.
  • New corrosion-resistant flat-black finish.

Rated line pull: PowerPlant 12 – 12,000 Lbs., (5440 kg)
Motor: Series-wound 4.6 hp 12V, with thermal protection shutoff switch
Electrical controls: Contactor Remote control: Remote switch with thermometric LED and 12’ (3.7m) lead
Gear train: 3-stage planetary
Gear ratio: PowerPlant 12 - 216:1
Clutch (freespooling): Sliding ring gear Brake: Automatic mechanical cone brake
Wire rope: PowerPlant 12 – 80’ of 3/8” (24m of 9.5mm diam.)
Fairlead: Roller
Recommended battery: 650 CCA minimum
Battery leads: 2 gauge, 72” (1.83m)
Finish: Flat black powdercoat
Drum diameter/Length: 2.5”/9” (6.4cm/23cm)
Weight: PowerPlant 12 – 115 Lbs. (52 kg)

Air Reservoir: 1/2 gallon with Integrated Air Intercooler
High Air Flow Rating: 12 CFM @ 0 psi, 5 CFM @ 90 psi
Max Air Pressure: 100 psi
Air Pressure Switch: Yes
Air Hose: 20’, with quick- disconnect. Brass air fittings and couplings

Dimensions: 24.31” L. x 6.7” D. x 13.46” H. (617mm L. x 170mm D. x 342mm H.)

Mounting bolt pattern: 10.0” x 4.5” (254mm x 114.3mm)

12V DC performance specs (PowerPlant 12, first layer)
Line PullLine SpeedMotorPull by layer:
Lbs. (kg)Ft./min. (M/min.)Currentlayer/Lbs. (kg)
027.8 (8.47)90 amps1/12,00 (5440)
2000 (910)14.8 (4.51)174 amps2/9517 (4317)
4000 (1810)10.8 (3.29)270 amps3/7886 (3577)
6000 (2720)8.2 (2.50)333 amps4/6732 (3054)
8000 (3630)6.2 (1.89)389 amps
9500 (4310)4.9 (1.49)456 amps
12000 (5440)3.6 (1.10)566 amps

Note: Auxiliary air tank required to operate some types of air tools

Installation Notes
Installation Difficulty:
Level 2Intermediate

Require a winch mounting plate or system for installation.

Installation Time: 2-4 hours
Parts Included

Electric Winch with Air Compressor
80’ of 3/8” Wire Rope
Roller Fairlead
Wired Remote
20' Air Hose
Quick Connect Couplers
Tire Pressure Gauge and Dual Air Chuck
Accessory Kit Bag

Limited Lifetime Mechanical Warranty & 7 Year Electrical Warranty
  • Line Length: 80 ft
  • Line Pull: 12,000 lbs
  • Max Line Speed: 27 ft/min
  • Current Draw: 389 amps
  • Remote: Wired
  • Intended Usage: Frequent
  • Solenoid: Integrated
  • Line Type: Steel Cable
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